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                                                                                                        The EGR valve is fairly simple when it is open exhaust gases are allowed through the EGR system to help control vehicle emissions, whereas when the valve is closed exhaust gases can’t pass through the EGR system. Operationally this means that when the engine is first started the valve stays in a closed position. Effect of varying VGT vane and EGR valve positions on airflow and EGR fraction at a part load Condition Red lines: EGR valve held open a fixed amount and VGT swept from 25 to 100% open. Black lines: VGT held open at fixed amount and EGR valve position swept from 0 to 100% open. Cummins ISB-350, 1850 rpm 300 ft-lb.

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                                                                                                        Jun 07, 2020 · How To Prevent an EGR Valve Breaking. The life of an EGR valve will differ between driver to driver. Those who travel further and at higher speeds will have less problems that hose who do mostly city driving. City driving is the EGR valves worst nightmare as it does not get hot enough to get rid of the carbon deposits.

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                                                                                                        Exhaust gas recirculation valves, or EGR valves, redirect hot exhaust gases back into your engine's intake manifold. EGR valves cut emissions and enhance engine efficiency; a failed EGR valve will result in a rough idle, loss of power, poor fuel economy and a trouble code that illuminates the Check Engine light.

                                                                                                        BTW, if the engine cranks (turn over), but do not start, your anti-shudder valve may be stuck, or the butterfly valve inside the EGR may be stuck closed. Try to open and close it manually. Lastly, I cannot see how you can disturb anything electrical on an EGR replacement.

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                                                                                                        Jan 29, 2020 · That price is comparable to what you’d pay for an EGR valve replacement, especially since you won’t need to flush the radiator or install a new coolant filter like you do if you pursue this option. If your basic need is just the EGR valve because it is clogged, you could save up to 50% by just replacing it instead of option for the delete kit.

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                                                                                                        The EGR is an exhaust gas recirculation device used for the purpose of lowering emissions. The purpose of the EGR is to allow a certain amount of exhaust to return and be mixed with the incoming fuel into the cylinders at cruising speed. This helps to cool the cylinders, allowing for a higher degree of ignition advance to burn more of the fuel. The other problem with the system is that the egr valve constantly gets coked up with exhaust soot. The dirty exhaust gas passing by it deposits soot on the valve surfaces. Sooner or later the valve will get enough soot on it that it can’t close and operate normally. Exhaust gas is constantly pouring into the intake manifold now. See the Replace EGR how-to. For cars without the EGR electrical connector (like mine, see picture above), the EGR valve is very easy to disable. The valve is located just above the down-pipe on the lower intake manifold. To get to the valve you'll have to remove the black plastic crossover tube that runs from the Y-pipe to the intercooler. yes. there is alot of conflict though. some say it will disable the fan other say it wont. depending on the year you may also have a check engine light. unplugging the egr is helpful but does not cure the problems associated with the egr cooler though. on my 04 i left it unplugged. i havent fooled with it on my 06 though.

                                                                                                        yes. there is alot of conflict though. some say it will disable the fan other say it wont. depending on the year you may also have a check engine light. unplugging the egr is helpful but does not cure the problems associated with the egr cooler though. on my 04 i left it unplugged. i havent fooled with it on my 06 though. Jan 29, 2020 · That price is comparable to what you’d pay for an EGR valve replacement, especially since you won’t need to flush the radiator or install a new coolant filter like you do if you pursue this option. If your basic need is just the EGR valve because it is clogged, you could save up to 50% by just replacing it instead of option for the delete kit.

                                                                                                        The EGR valve recirculates a small amount of exhaust into the combustion cycle. The warmth of the exhaust lets the combustion chambers warm up quickly, while the spent, inert gases keep the chambers from getting too hot when the engine fully warms up. Whether mechanical or electronic, EGR valves open and close to control the gas flow.

                                                                                                        Jun 11, 2020 · Clogging of EGR valves prevents exhaust gas from recirculating, and this usually happens after crossing speeds of 30mph(45kmph). Diagnosing and Fixing a clogged EGR. Errors P1404 and P1406 show that the EGR valve is blocked. All you have to do is remove the valve and clean it using a valve cleaning kit or throttle body cleaner to remove the debris. Effect of varying VGT vane and EGR valve positions on airflow and EGR fraction at a part load Condition Red lines: EGR valve held open a fixed amount and VGT swept from 25 to 100% open. Black lines: VGT held open at fixed amount and EGR valve position swept from 0 to 100% open. Cummins ISB-350, 1850 rpm 300 ft-lb.

                                                                                                        May 06, 2019 · Now, t he aforementioned v acuum pressure is used to op en the EGR Valve which, in turn, allows exhaust gases to be pulled from the exhaust, past the DPFE tubes, and back into the intake manifold. So where does the DPFE sensor come in? Well, w hen gas passes through the EGR tube, the two tubes leading to the DPFE Sensor get pressurized. The first thing to look is for vaccum leaks. There are many rubber tubes that can leak, causing codes to display. If the hoses have not been replaced, I would do that just for peace of mind. Also, the EGR modulator valve could be bad, the check procedure is in the FSM. When I had a code 71, I had a plugged hose from the EGR modulator to the EGR ... Oct 24, 2016 · EGR valve – When to replace What does an EGR valve do and what goes bad? An exhaust gas recirculation EGR valve reduces pollution by sending a portion of the exhaust gasses back into the engine when the car is cruising at higher speeds. Engines need less fuel when they’re cruising. Aug 19, 2016 · The PCM tests for a stuck valve when the desired EGR position is at 0%. The PCM commands the EGR valve to 100% during certain driving conditions in order to clear a possible restriction from the EGR valve if the PCM determines that the valve is stuck open. Aug 16, 2020 · What the EGR Valve Does The EGR valve is a small component designed to allow the flow of exhaust gases into the intake manifold in controlled amounts. As such, it's a simple valve that closes and opens as needed. I think the EGR doesn't work at idle (ported vacuum) or WOT (no vacuum). It helps stop pinging in mid range, probably lowers the torque curve at that point a bit. And reduces emissions by lowering temps. Most of the EGR manifold passages I have checked on old cars are completely plugged, so it doesn't matter what the valve does. The EGR valve is an important component in the exhaust gas recirculation process as it helps to prevent exhaust valves from overheating, which can accelerate their wear and tear. The EGR valve therefore helps maintain the exhaust system at full capacity and increases the longevity of the internal combustion process. If the idle speed does not drop more than 100 rpm with the vacuum applied and return to normal after the vacuum is removed, inspect the EGR valve for a blockage; clean it if a blockage is found. Replace the EGR valve if no blockage is found, or if cleaning the valve does not remedy the malfunction. The EGR valve does not open under heavy load (I am unaware of any exceptions) and therefore, you will not be burning exhaust gasses while at wide open throttle. The idea that it somehow hurts power is simply yet another forum myth based on the thought that it "always" mixes noncombustible exhaust gasses with the air/fuel mixture - but it doesn't. Jun 07, 2020 · How To Prevent an EGR Valve Breaking. The life of an EGR valve will differ between driver to driver. Those who travel further and at higher speeds will have less problems that hose who do mostly city driving. City driving is the EGR valves worst nightmare as it does not get hot enough to get rid of the carbon deposits. The EGR valve recirculates a small amount of exhaust into the combustion cycle. The warmth of the exhaust lets the combustion chambers warm up quickly, while the spent, inert gases keep the chambers from getting too hot when the engine fully warms up. Whether mechanical or electronic, EGR valves open and close to control the gas flow. If the idle speed does not drop more than 100 rpm with the vacuum applied and return to normal after the vacuum is removed, inspect the EGR valve for a blockage; clean it if a blockage is found. Replace the EGR valve if no blockage is found, or if cleaning the valve does not remedy the malfunction. @SolarMike Hmm, it does say in the WSM to check for an initialization click sound from the EGR when starting or stopping the engine: EGR valve initialization is closing action of the valve observed before and after the engine is started, and when the engine is stopped. I'll need another person for that though.

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                                                                                                        With tuning and the egr valve plugged in, with the egr cooler 100% blocked, I do not get any codes. Since the tunes I have eco tow and street from innovative diesel do not smoke enough (street tune) to fail the truck and are not detectable by the smog stations, I am safe with my 100% blocked egr cooler. In addition to this, the EGR system has three important parts – the actuator solenoid, DPFE and EGR valve. The car manufacturers decide to create the EGR system so that the burned exhaust gas can easily flow back into the engine, especially when the EGR valve is widely open. Bullet Proof Diesel EGR Delete FAQ What is an EGR delete? Simply stated, an EGR delete is a part that prevents exhaust from being able to re-enter the engine. In effect, it "deletes" the EGR portion of the emission (pollution) controls on the vehicle. Apr 14, 2020 · EGR valves that are stuck open cause poor idling, engine misfiring and stalling. If the valve is stuck closed, a nitrogen oxide builds up resulting in knocking and incorrect engine timing. Mechanics can look for other causes by using a vacuum gauge to check for sufficient vacuum supply. The EGR valve recirculates a small amount of exhaust into the combustion cycle. The warmth of the exhaust lets the combustion chambers warm up quickly, while the spent, inert gases keep the chambers from getting too hot when the engine fully warms up. Whether mechanical or electronic, EGR valves open and close to control the gas flow. If the idle speed does not drop more than 100 rpm with the vacuum applied and return to normal after the vacuum is removed, inspect the EGR valve for a blockage; clean it if a blockage is found. Replace the EGR valve if no blockage is found, or if cleaning the valve does not remedy the malfunction.

                                                                                                        The EGR system is made up of several components that work together to accomplish this task. One of these components commonly found on many EGR systems is the EGR pressure feedback sensor. The EGR pressure feedback sensor, also known as the delta pressure feedback sensor, is a sensor that detects the pressure changes in the EGR system.

                                                                                                        Jan 29, 2020 · That price is comparable to what you’d pay for an EGR valve replacement, especially since you won’t need to flush the radiator or install a new coolant filter like you do if you pursue this option. If your basic need is just the EGR valve because it is clogged, you could save up to 50% by just replacing it instead of option for the delete kit.

                                                                                                        I think the EGR doesn't work at idle (ported vacuum) or WOT (no vacuum). It helps stop pinging in mid range, probably lowers the torque curve at that point a bit. And reduces emissions by lowering temps. Most of the EGR manifold passages I have checked on old cars are completely plugged, so it doesn't matter what the valve does. EGR stands for exhaust gas recirculation, a vehicle emissions control concept used in both gasoline and diesel engines. The EGR valve — which works differently depending on how old the car is and whether it uses gasoline or diesel fuel — is a key component to a car’s exhaust system and engine health. Bullet Proof Diesel EGR Delete FAQ What is an EGR delete? Simply stated, an EGR delete is a part that prevents exhaust from being able to re-enter the engine. In effect, it "deletes" the EGR portion of the emission (pollution) controls on the vehicle. Apr 04, 2019 · That does not look like a Cummins EGR valve. The two valves on the 6.7L are on one shaft that is either open or close. It also utilizes a throttle valve location between the EGR valve and intercooler to create a vacuum and pull gas through the EGR valve when open. Here is a video that shows the operation of the Cummins 6.7L EGR valve.

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                                                                                                        The other problem with the system is that the egr valve constantly gets coked up with exhaust soot. The dirty exhaust gas passing by it deposits soot on the valve surfaces. Sooner or later the valve will get enough soot on it that it can’t close and operate normally. Exhaust gas is constantly pouring into the intake manifold now.

                                                                                                        @SolarMike Hmm, it does say in the WSM to check for an initialization click sound from the EGR when starting or stopping the engine: EGR valve initialization is closing action of the valve observed before and after the engine is started, and when the engine is stopped. I'll need another person for that though.

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                                                                                                        yes. there is alot of conflict though. some say it will disable the fan other say it wont. depending on the year you may also have a check engine light. unplugging the egr is helpful but does not cure the problems associated with the egr cooler though. on my 04 i left it unplugged. i havent fooled with it on my 06 though.

                                                                                                        If the idle speed does not drop more than 100 rpm with the vacuum applied and return to normal after the vacuum is removed, inspect the EGR valve for a blockage; clean it if a blockage is found. Replace the EGR valve if no blockage is found, or if cleaning the valve does not remedy the malfunction.

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                                                                                                        May 06, 2019 · Now, t he aforementioned v acuum pressure is used to op en the EGR Valve which, in turn, allows exhaust gases to be pulled from the exhaust, past the DPFE tubes, and back into the intake manifold. So where does the DPFE sensor come in? Well, w hen gas passes through the EGR tube, the two tubes leading to the DPFE Sensor get pressurized. May 06, 2015 · In many 'Sudden power loss' issues faulty EGR valves found to be the culprit. If the car is driven without the EGR no power loss is seen. Importance of EGR: Pros: 1. The EGR valve helps your car more efficiently and completely burn fuel by recirculating a portion of your exhaust and running it through the combustion process again.

                                                                                                        What Does the EGR Valve Do? The EGR valve injects the exhaust valves with cooled air to help them to remain stable and to not overheat. The EGR valve is also responsible for regulating some other parts of the EGR process, and oversees the quantity of exhaust products that are funneled back into the internal combustion engine system. Mar 12, 2019 · The EGR valve is the main component of the EGR system. It regulates the amount of exhaust gas passing into the engine intake manifold. Be aware of the EGR valve symptoms because it indicates that your car is emitting more pollutants that the approved limit. Symptoms Of A Bad EGR Valve. What problems does a bad EGR valve cause?

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                                                                                                        May 06, 2007 · Hey I was wondering I am going to delete the egr valve on my 95 5.0. Now I was looking on ebay and found the simulator, and a delete plate for when you take the egr valve off. also a nut to put on the header. Do you think its worth it? also the only delete plate is for a fow 5.0 will that still... Jan 26, 2019 · Why You Should Know How to Test an EGR Valve. Learning how to test an EGR valve will save you time, money and some headaches. After miles of service, the exhaust gas recirculation (EGR) system—especially the EGR valve—will lead to engine performance problems due to carbon buildup, components mechanical problems, or vacuum hose leaks.

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                                                                                                        0 Bullet Proof Diesel EGR Delete FAQ What is an EGR delete? Simply stated, an EGR delete is a part that prevents exhaust from being able to re-enter the engine. In effect, it "deletes" the EGR portion of the emission (pollution) controls on the vehicle.